Light-emitting device and tiled display comprising the same

ABSTRACT

A light-emitting device is provided. The light-emitting device includes a circuit substrate, an array substrate, a plurality of light-emitting units and a driver. The circuit substrate has a top surface. A top circuit is disposed on the top surface. The array substrate is disposed on the top surface of the circuit substrate and electrically connected to the top circuit. The light-emitting units are disposed on the array substrate. The light-emitting device further includes an electrical connection structure, a plurality of light extraction layers, a protective layer, a plurality of test pads, and a light absorption layer. The plurality of test pads are disposed on the array substrate, and the light absorption layer covers at least one of the test pads.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a Continuation of pending U.S. Pat. Application Ser.No. 17/119,841, filed on Dec. 11, 2020 and entitled “Light-emittingdevice and tiled display comprising the same”, which claims the benefitof U.S. Provisional Application No. 62/951,159, filed on Dec. 20, 2019,and priority of China Patent Application No. 202010987039.2, filed onSep. 18, 2020, the entirety of which are incorporated by referenceherein.

BACKGROUND OF THE INVENTION Field of the Invention

The present disclosure relates to a light-emitting device, and inparticular it relates to a light-emitting device including a circuitsubstrate with double-sided circuits.

Description of the Related Art

In a current light-emitting device, since the position of each lightsource in the light-emitting device is different, the length of eachtrace may be different, resulting in the impedance difference in overallcircuits. Then the performance of the device will be affected.

BRIEF SUMMARY OF THE INVENTION

In accordance with one embodiment of the present disclosure, alight-emitting device is provided. The light-emitting device includes acircuit substrate, an array substrate, a plurality of light-emittingunits and a driver. The circuit substrate has a top surface and a bottomsurface. A top circuit is disposed on the top surface. A bottom circuitis disposed on the bottom surface and electrically connected to the topcircuit. The array substrate is disposed on the top surface of thecircuit substrate and electrically connected to the top circuit. Thelight-emitting units are disposed on the array substrate. The driver isdisposed on the bottom surface of the circuit substrate and electricallyconnected to the bottom circuit.

In accordance with one embodiment of the present disclosure, alight-emitting device is provided. The light-emitting device includes acircuit substrate, an array substrate, a plurality of light-emittingunits, a through hole, an electrical connection structure, a pluralityof light extraction layers, a protective layer, a plurality of test padsand a light absorption layer. A top circuit is disposed on the topsurface of the circuit substrate. The array substrate is disposed on thetop surface of the circuit substrate and electrically connected to thetop circuit. The light-emitting units are disposed on the arraysubstrate. The through hole is formed in the array substrate. Theelectrical connection structure includes a first pad located at a firstend of the through hole, a second pad located at a second end of thethrough hole, and a conductive bridge disposed in the through hole toelectrically connect the first pad and the second pad. The lightextraction layers are disposed on the light-emitting units. Theprotective layer is in contact with at least a part of the plurality oflight extraction layers. The test pads are disposed on the arraysubstrate. The light absorption layer covers at least one of the testpads.

In accordance with one embodiment of the present disclosure, a tileddisplay is provided. The tiled display includes a plurality oflight-emitting devices tiled with each other. At least one of theplurality of light-emitting devices includes a circuit substrate, anarray substrate, a plurality of light-emitting units, a through hole, anelectrical connection structure, a plurality of light extraction layers,a protective layer, a plurality of test pads and a light absorptionlayer. A top circuit is disposed on the top surface of the circuitsubstrate. The array substrate is disposed on the top surface of thecircuit substrate and electrically connected to the top circuit. Thelight-emitting units are disposed on the array substrate. The throughhole is formed in the array substrate. The electrical connectionstructure includes a first pad located at a first end of the throughhole, a second pad located at a second end of the through hole, and aconductive bridge disposed in the through hole to electrically connectthe first pad and the second pad. The light extraction layers aredisposed on the light-emitting units. The protective layer is in contactwith at least a part of the plurality of light extraction layers. Thetest pads are disposed on the array substrate. The light absorptionlayer covers at least one of the test pads.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention can be more fully understood by reading thesubsequent detailed description and examples with references made to theaccompanying drawings, wherein:

FIG. 1 is a schematic top-view of an electronic device in accordancewith one embodiment of the present disclosure;

FIG. 2 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIG. 3 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIG. 4 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIG. 5 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIG. 6 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIG. 7 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIGS. 8A-8D are schematic cross-sectional views of a method forfabricating an electronic device in accordance with one embodiment ofthe present disclosure;

FIGS. 9A-9D are schematic cross-sectional views of a method forfabricating an electronic device in accordance with one embodiment ofthe present disclosure;

FIG. 10 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIG. 11 is a schematic cross-sectional view of an electronic device inaccordance with one embodiment of the present disclosure;

FIG. 12 is a schematic cross-sectional view of a tiled display inaccordance with one embodiment of the present disclosure; and

FIGS. 13A-13D are schematic cross-sectional views of a method forfabricating an electronic device in accordance with one embodiment ofthe present disclosure.

DETAILED DESCRIPTION OF THE INVENTION

Various embodiments or examples are provided in the followingdescription to implement different features of the present disclosure.The elements and arrangement described in the following specificexamples are merely provided for introducing the present disclosure andserve as examples without limiting the scope of the present disclosure.For example, when a first component is referred to as “on a secondcomponent”, it may directly contact the second component, or there maybe other components in between, and the first component and the secondcomponent do not come in direct contact with one another.

It should be understood that additional operations may be providedbefore, during, and/or after the described method. In accordance withsome embodiments, some of the stages (or steps) described below may bereplaced or omitted.

In this specification, spatial terms may be used, such as “below”,“lower”, “above”, “higher” and similar terms, for briefly describing therelationship between an element relative to another element in thefigures. Besides the directions illustrated in the figures, the devicesmay be used or operated in different directions. When the device isturned to different directions (such as rotated 45 degrees or otherdirections), the spatially related adjectives used in it will also beinterpreted according to the turned position.

Herein, the terms “about”, “around” and “substantially” typically mean avalue is in a range of +/- 20% of a stated value, typically a range of+/- 10% of the stated value, typically a range of +/- 5% of the statedvalue, typically a range of +/- 3% of the stated value, typically arange of +/- 2% of the stated value, typically a range of +/- 1% of thestated value, or typically a range of +/- 0.5% of the stated value. Thestated value of the present disclosure is an approximate value. Namely,the meaning of “about”, “around” and “substantially” still exists evenif there is no specific description of “about”, “around” and“substantially”.

It should be understood that, although the terms first, second, thirdetc. may be used herein to describe various elements, components,regions, layers, portions and/or sections, these elements, components,regions, layers, portions and/or sections should not be limited by theseterms. These terms are only used to distinguish one element, component,region, layer, portion or section from another element, component,region, layer or section from another element, component, region, layer,portion or section from another element, component, region, layer orsection. Thus, a first element, component, region, layer, portion orsection discussed below could be termed a second element, component,region, layer, portion or section without departing from the teachingsof the present disclosure.

Unless defined otherwise, all technical and scientific terms used hereinhave the same meaning as commonly understood by one of ordinary skill inthe art to which this disclosure belongs. It should be appreciated that,in each case, the term, which is defined in a commonly used dictionary,should be interpreted as having a meaning that conforms to the relativeskills of the present disclosure and the background or the context ofthe present disclosure, and should not be interpreted in an idealized oroverly formal manner unless so defined.

Referring to FIGS. 1 and 2 , in accordance with one embodiment of thepresent disclosure, an electronic device 10 is provided. FIG. 1 is aschematic top-view of the electronic device 10. FIG. 2 is a schematiccross-sectional view taken along section line A-A′ in FIG. 1 .

In the embodiment shown in FIGS. 1 and 2 , the electronic device 10includes a circuit substrate 12, an array substrate 14, a plurality oflight-emitting units 16 (16 a, 16 b, 16 c, 16 d, 16 e, 16 f, 16 g, 16 h,16 i, 16 j, 16 k and 161), a driver 18, a plurality of electricalconnection structures 20 (20 a, 20 b, 20 c, 20 d, 20 e and 20 f), aplurality of test pads 22 (22 a, 22 b, 22 c, 22 d, 22 e, 22 f, 22 g, 22h, 22 i, 22 j, 22 k, 221, 22 m, 22 n, 22 o and 22 p), a light absorptionlayer 24 and an adhesive layer 26. The circuit substrate 12 has a topsurface 12 a and a bottom surface 12 b. A top circuit (not shown) isdisposed on the top surface 12 a. A bottom circuit (not shown) isdisposed on the bottom surface 12 b and electrically connected to thetop circuit. A thin film transistor array (not shown) is disposed on thearray substrate 14. The array substrate 14 is disposed on the topsurface 12 a of the circuit substrate 12 and electrically connected tothe top circuit. The light-emitting units 16 are disposed on the arraysubstrate 14 through a plurality of contact pads 32 respectively. Thedriver 18 is disposed on the bottom surface 12 b of the circuitsubstrate 12 through a plurality of contact pads 34 and electricallyconnected to the bottom circuit. The electrical connection structures 20are disposed on the array substrate 14 and respectively penetrate thearray substrate 14 and the adhesive layer 26 to electrically connect tothe circuit substrate 12 and the driver 18 underneath the circuitsubstrate 12. The electrical connection structures 20 are respectivelylocated near at least one of the light-emitting units 16. The structuralcomposition of the electrical connection structure 20 will be detailedlater (FIG. 3 ). The test pads 22 are disposed on the array substrate 14and respectively located near at least one of the light-emitting units16. The light absorption layer 24 covers at least one of the test pads22, but the present disclosure is not limited thereto. The adhesivelayer 26 is disposed between the circuit substrate 12 and the arraysubstrate 14.

The electronic device 10 shown in FIGS. 1 and 2 is a light-emittingdevice, for example, a light-emitting diode (LED), but the presentdisclosure is not limited thereto. The light-emitting diode may include,for example, an organic light-emitting diode (OLED), an inorganiclight-emitting diode such as a sub-millimeter light-emitting diode (miniLED), a micro light-emitting diode (micro LED) or a quantum dotlight-emitting diode (QLED/QDLED), etc., but the present disclosure isnot limited thereto. In some embodiments, the circuit substrate 12 mayinclude, but is not limited to, a printed circuit board (PCB), forexample, a printed circuit board with double-sided circuits. In someembodiments, the array substrate 14 may include a flexible substrate,for example, made of polyimide (PI) material, and its thickness may beless than or equal to 50 µm (0 µm < thickness ≤ 50 µm), which isbeneficial for manufacturing the electrical connection structures of thepresent disclosure, but in the present disclosure, the material andthickness of the array substrate 14 are not limited thereto. In someembodiments, the material of the array substrate 14 may also includeglass, sapphire, or other suitable polymer materials, or materials suchas ceramics or graphite with higher heat dissipation effects. In someembodiments, the light-emitting units 16 may include the aforementionedlight-emitting diodes, but the present disclosure is not limitedthereto. In some embodiments, the test pads 22 can be used to test theperformance of the device during the manufacturing process. Aftertesting, they are covered with the light absorption layer 24. In someembodiments, the width of the test pad 22 is approximately between 100µm and 500 µm (100 µm ≤ width ≤ 500 µm). In some embodiments, thematerial of the light absorption layer 24 includes any suitable materialthat can absorb light with a specific wavelength (such as visiblelight). In some embodiments, the adhesive layer 26 may include anysuitable adhesive material, and the array substrate 14 is attached tothe circuit substrate 12 by the adhesive layer 26.

Referring to FIG. 1 , a part of the electrical connection design of theelectronic device 10 is illustrated. In FIG. 1 , the electricalconnection structure 20 electrically connects to a first electroniccomponent and a second electronic component. For example, the electricalconnection structures 20 respectively connect the components located inspecific areas, and the components in the areas are electricallyconnected to the underlying circuit substrate 12. For example, thelight-emitting units (16 a, 16 b and 16 c) are electrically connected tothe circuit substrate 12 through the electrical connection structure 20b. The light-emitting units (16 d, 16 e and 16 f) are electricallyconnected to the circuit substrate 12 through the electrical connectionstructure 20 c. The light-emitting units (16 g, 16 h and 16 i) areelectrically connected to the circuit substrate 12 through theelectrical connection structure 20 e. The light-emitting units (16 j, 16k and 161) are electrically connected to the circuit substrate 12through the electrical connection structure 20 f. Therefore, a shortelectrical connection distance is formed between respectivelight-emitting unit and the printed circuit board, and the IR-drop canbe effectively reduced. However, in the present disclosure, thecorresponding relationship between the electrical connection structuresand the light-emitting units is not limited thereto. In addition, in theembodiment shown in FIGS. 1 and 2 , the electrical connection mannerbetween the test pads 22 and the contact pads 32 adopts a common cathodedesign (i.e., a common cathode connection is formed between the testpads and the contact pads). For example, in the first area 36 of thearray substrate 14, the test pad 22 a is electrically connected to thecontact pads (32 a 1, 32 b 1, 32 c 1) which work as cathodes. The testpad 22 b is electrically connected to the contact pad 32 a 2 which worksas an anode. The test pad 22 f is electrically connected to the contactpad 32 b 2 which works as an anode. The test pad 22 e is electricallyconnected to the contact pad 32 c 2 which works as an anode. In thesecond area 38 of the array substrate 14, the test pad 22 c iselectrically connected to the contact pads (32 d 1, 32 e 1 and 32 f 1)which work as cathodes. The test pad 22 d is electrically connected tothe contact pad 32 d 2 which works as an anode. The test pad 22 h iselectrically connected to the contact pad 32 e 2 which works as ananode. The test pad 22 g is electrically connected to the contact pad 32f 2 which works as an anode. In the third area 40 of the array substrate14, the test pad 22 i is simultaneously electrically connected to thecontact pads (32 g 1, 32 h 1 and 32 i 1) which work as cathodes. Thetest pad 22 j is electrically connected to the contact pad 32 g 2 whichworks as an anode. The test pad 22 n is electrically connected to thecontact pad 32 h 2 which works as an anode. The test pad 22 m iselectrically connected to the contact pad 32 i 2 which works as ananode. In the fourth area 42 of the array substrate 14, the test pad 22k is electrically connected to the contact pads (32 j 1, 32 k 1 and 32 l1) which work as cathodes. The test pad 22 l is electrically connectedto the contact pad 32 j 2 which works as an anode. The test pad 22 p iselectrically connected to the contact pad 32 k 2 which works as ananode. The test pad 22 o is electrically connected to the contact pad 32l 2 which works as an anode. In some embodiments, the electricalconnection manner between the test pads 22 and the contact pads 32 canalso adopt a common anode design (i.e., a common anode connection isformed between the test pads and the contact pads), which is similar tothe common cathode design, except that the cathode and anode of the padsare interchanged. However, the electrical connection manner between thetest pads and the contact pads in the present disclosure is not limitedto the above manner.

Referring to FIGS. 1 and 3 , in accordance with one embodiment of thepresent disclosure, further details of the structural composition of theelectrical connection structure 20 are provided herein. FIG. 3 is aschematic cross-sectional view of the electronic device 10, which willfocus on the electrical connection structure. Since the structures ofthe plurality of electrical connection structures 20 may be similar,only the electrical connection structure 20 b is used as an example forillustration. As shown in FIG. 3 , the electrical connection structure20 b includes a first pad 46, a second pad 48 and a conductive bridge50. The conductive bridge 50 is at least partially disposed in thethrough hole 44 and covers a part of the first pad 46. The through hole44 has a first end 44 a and a second end 44 b. The first end 44 a may beapproximately the same height as the top surface of the array substrate14, and the second end 44 b may contact the top surface 12 a of thecircuit substrate 12, but it is not limited thereto. As shown in FIG. 1, the first pad 46 surrounds the through hole 44 and is electricallyconnected to the circuit (not shown) of the array substrate 14. Thesecond pad 48 is located at the second end 44 b of the through hole 44and is electrically connected to the top circuit of the circuit board12. The conductive bridge 50 electrically connects the first pad 46 andthe second pad 48 through the through hole 44, and the circuit of thearray substrate 14 and the top circuit of the circuit substrate 12 areelectrically connected to each other. In the embodiment shown in FIGS. 1and 3 , the first pad 46 completely surrounds the through hole 44 andpresents the form of a closed ring (as shown in FIG. 1 ), but in thepresent disclosure, the shape of the first pad 46 is not limitedthereto. For example, in some embodiments, the first pad 46 can alsoonly partially surround the through hole 44 and presents an unclosedstructure. In some embodiments, the material of the first pad 46 and thesecond pad 48 may include a suitable conductive metal material, such ascopper, nickel or gold, but it is not limited thereto. As shown in FIG.3 , the electrical connection structure 20 b electrically connects thearray substrate 14 and the circuit substrate 12, that is, signals can betransmitted between the array substrate 14 and the circuit substrate 12through the electrical connection structure 20 b. The array substrate 14carries the circuits. The through hole 44 is at least partially formedin the array substrate 14 (i.e., the through hole 44 may penetrate theadhesive layer 26, and a portion of the through hole 44 is formed in theadhesive layer 26), and the first pad 46 is formed on the arraysubstrate 14. The circuit substrate 12 carries the top circuit, and thesecond pad 48 is formed on the circuit substrate 12. In someembodiments, the material of the conductive bridge 50 may include asuitable conductive material, for example, gold, copper, silver paste orsolder paste. In some embodiments, the manufacturing method of theelectrical connection structure includes the following steps. First, theouter-ring metal is used as a mask. The material of the array substrate14 in the inner ring is removed by methods such as laser, etching ordrilling to form the through holes 44. The conductive material is thenfilled into the through hole 44 to electrically connect the circuitsubstrate 12.

Referring to FIGS. 1 and 4 , in accordance with one embodiment of thepresent disclosure, an electronic device 10 is provided. FIG. 1 is aschematic top-view of the electronic device 10. FIG. 4 is a schematiccross-sectional view of the electronic device 10 with additionalcomponents thereon, taken along section line A-A′ in FIG. 1 .

In the embodiment shown in FIGS. 1 and 4 , some components are similarto those in the previous embodiments and will not be described again.The difference between the embodiment shown in FIG. 4 and the embodimentshown in FIG. 2 will be explained in the following paragraphs.

As shown in FIG. 4 , the circuit substrate 12 may be disposed on thesupport substrate 54. More specifically, the circuit substrate 12 maycompletely or at least partially cover the support substrate 54. Thecircuit substrate 12 has a top surface 12 a and a bottom surface 12 b.The top surface 12 a is located above the support substrate 54 andclosest to the array substrate 14. The bottom surface 12 b is locatedunder the support substrate 54 and farthest from the array substrate 14.A top circuit is disposed on the top surface 12 a, a bottom circuit isdisposed on the bottom surface 12 b, and the bottom circuit iselectrically connected to the top circuit. The light extraction layers(56 a and 56 b) are disposed on the light-emitting units. For example,the light extraction layer 56 a is disposed on the light-emitting units(16 a, 16 b and 16 c). The light extraction layer 56 b is disposed onthe light-emitting units (16 d, 16 e and 16 f), That is, one of thelight extraction layers covers multiple of the light-emitting units. Insome embodiments, one of the light extraction layers can also cover oneof the light-emitting units. The shape of the light extraction layers 56may be hemispherical, but it is not limited thereto. The lightextraction layers 56 covering the light-emitting units can protect theunderlying light-emitting units and increase the effect of lightextraction (for example, changing the light intensity distribution ofthe light at different viewing angles after the light is emitted fromthe light-emitting unit). The protective layer 58 covers the lightabsorption layer 24, at least part of the light extraction layers 56,and at least one electrical connection structure 20 b among theelectrical connection structures 20.

The electronic device 10 shown in FIGS. 1 and 4 is a light-emittingdevice, for example, a light-emitting diode (LED), but the presentdisclosure is not limited thereto. The light-emitting diode may include,for example, an organic light-emitting diode (OLED), an inorganiclight-emitting diode, a sub-millimeter light-emitting diode (mini LED),a micro light-emitting diode (micro LED) or a quantum dot light-emittingdiode (QLED/QDLED), etc., but the present disclosure is not limitedthereto. In some embodiments, the circuit substrate 12 may include, butis not limited to, a printed circuit board (PCB), for example, a printedcircuit board with double-sided circuits. Since the circuit substrate 12can at least partially cover the support substrate 54, it means that thecircuit substrate 12 is a flexible printed circuit board (FPC). In someembodiments, the material of the support substrate 54 may includeceramics, aluminum or iron, but it is not limited thereto. In someembodiments, the material of the light extraction layers 56 mayrespectively include any suitable transparent polymer material. In someembodiments, the material of the protective layer 58 may include anysuitable insulating material for planarization, protecting or isolatingthe underlying components, or for light absorption or light reflection.

According to product requirements, when a metal plate with high thermalconductivity or high strength is to be matched under the array substrate14, the combination of the support substrate 54 (the material can beceramic, aluminum or iron, etc.) as shown in FIG. 4 and the circuitsubstrate 12 can be selected.

Referring to FIGS. 1 and 5 , in accordance with one embodiment of thepresent disclosure, an electronic device 10 is provided. FIG. 1 is aschematic top-view of the electronic device 10. FIG. 5 is a schematiccross-sectional view of the electronic device 10 with additionalcomponents thereon, taken along section line A-A′ in FIG. 1 .

In the embodiment shown in FIGS. 1 and 5 , the electronic device 10includes a circuit substrate 12, an array substrate 14, a plurality oflight-emitting units 16, a driver 18, a plurality of electricalconnection structures 20, a plurality of test pads 22, a lightabsorption layer 24, an adhesive layer 26, a plurality of lightextraction layers 56 and a protective layer 58. The similarities betweenthe embodiment shown in FIG. 5 and the previous embodiments will not berepeated. The main difference between the embodiment shown in FIG. 5 andthe embodiment shown in FIG. 2 is the arrangement of the lightextraction layers 56 and the protective layer 58. In the embodimentshown in FIG. 5 , the positions, shapes, and materials of the lightextraction layers 56 and the protective layer 58 are similar to those inthe embodiment shown in FIG. 4 , so that they will not be describedagain.

Referring to FIGS. 1 and 6 , in accordance with one embodiment of thepresent disclosure, an electronic device 10 is provided. FIG. 1 is aschematic top-view of the electronic device 10. FIG. 6 is a schematiccross-sectional view of the electronic device 10 with additionalcomponents thereon, taken along section line A-A′ in FIG. 1 .

In the embodiment shown in FIGS. 1 and 6 , the electronic device 10includes a circuit substrate 12, an array substrate 14, a plurality oflight-emitting units 16, a driver 18, a plurality of electricalconnection structures 20, a plurality of test pads 22, a lightabsorption layer 24, an adhesive layer 26, a plurality of lightextraction layers 56 and a protective layer 58. The similarities betweenthe embodiment shown in FIG. 6 and the previous embodiments will not berepeated. The main difference between the embodiment shown in FIG. 6 andthe embodiment shown in FIG. 5 is the shapes of the light extractionlayers 56 and the protective layer 58. As shown in FIG. 6 , the lightextraction layers 56 may respectively have flattened top surfaces (56a′and 56b′). The protective layer 58 covers the light absorption layer 24and at least one electrical connection structure 20 b among theelectrical connection structures 20, but does not cover the lightextraction layers 56. However, it should be noted that the shapes of thelight extraction layers 56 and the protective layer 58 in the presentdisclosure are not limited to the shapes shown in FIGS. 5 and 6 .

Referring to FIG. 7 , in accordance with one embodiment of the presentdisclosure, an electronic device 10 is provided. FIG. 7 is a schematiccross-sectional view of the electronic device 10.

In the embodiment shown in FIG. 7 , the electronic device 10 includes acircuit substrate 12, an array substrate 14, a plurality of packageunits (60 a and 60 b), a driver 18, a plurality of electrical connectionstructures 20, a light absorption layer 24 and an adhesive layer 26. Thecircuit substrate 12 has a top surface 12 a and a bottom surface 12 b. Atop circuit is disposed on the top surface 12 a. A bottom circuit isdisposed on the bottom surface 12 b and electrically connected to thetop circuit. A thin film transistor array is disposed on the arraysubstrate 14. The array substrate 14 is disposed on the top surface 12 aof the circuit substrate 12 and electrically connected to the topcircuit. One of the plurality of package units (60 a and 60 b) includesat least one light-emitting unit 16. For example, the light-emittingunits (16 a, 16 b and 16 c) constitute the package unit 60 a. Thelight-emitting units (16 d, 16 e and 16 f) constitute the package unit60 b, but the present disclosure is not limited thereto. The packageunits (60 a and 60 b) are disposed on the array substrate 14 through thecontact pads 32. The driver 18 is disposed on the bottom surface 12 b ofthe circuit substrate 12 through the contact pads 34 and electricallyconnected to the bottom circuit. The electrical connection structures 20are disposed on the array substrate 14 and respectively penetrate thearray substrate 14 and the adhesive layer 26 to electrically connect thecircuit substrate 12 and the driver 18 underneath the circuit substrate12. The electrical connection structures 20 is located around thepackage units (60 a and 60 b). The structural composition of theelectrical connection structure 20 b can be as shown in FIG. 3 , and itwill not be repeated here. The light absorption layer 24 covers thearray substrate 14. The adhesive layer 26 is disposed between thecircuit substrate 12 and the array substrate 14.

The electronic device 10 shown in FIG. 7 is a light-emitting device, forexample, a light-emitting diode (LED), but the present disclosure is notlimited thereto. The light-emitting diode may include, for example, anorganic light-emitting diode (OLED), an inorganic light-emitting diode,a sub-millimeter light-emitting diode (mini LED), a micro light-emittingdiode (micro LED) or a quantum dot light-emitting diode (QLED/QDLED),etc., but the present disclosure is not limited thereto. In someembodiments, the circuit substrate 12 may include a printed circuitboard (PCB), for example, a printed circuit board with double-sidedcircuits, but the present disclosure is not limited thereto. In someembodiments, the array substrate 14 may include a flexible substrate,for example, made of polyimide (PI) material, and its thickness is lessthan about 30 µm, which is beneficial for manufacturing the electricalconnection structures of the present disclosure. In some embodiments,the material of the array substrate 14 may also include glass, sapphire,or other suitable polymer materials, or materials such as ceramics orgraphite with improved heat dissipation effects. In some embodiments,the light-emitting units (16 a, 16 b, 16 c, 16 d, 16 e and 16 f) in thepackage units (60 a and 60 b) may include the aforementionedlight-emitting diodes. In some embodiments, the material of the lightabsorption layer 24 includes any suitable material that can absorb lightwith a specific wavelength. In some embodiments, the adhesive layer 26may include any suitable adhesive material, and the array substrate 14is attached to the circuit substrate 12 by the adhesive layer 26.

In the embodiment shown in FIG. 7 , the size (for example, approximatelybetween 100 µm and 500 µm) of the contact pads 32 between the packageunits (60 a and 60 b) and the array substrate 14 is large enough forperformance testing. Therefore, in the embodiment shown in FIG. 7 , theelectronic device 10 does not require additional test pads, but thepresent disclosure is not limited thereto.

In some embodiments, a protective layer 58 is optionally disposed in theelectronic device 10 to cover the light absorption layer 24, part of thepackage units (60 a and 60 b), and the electrical connection structure20 b. In some embodiments, the material of the protective layer 58 mayinclude any suitable insulating material for planarization, protectingor isolating the underlying components, or for light absorption or lightreflection.

Referring to FIGS. 8A-8D, in accordance with one embodiment of thepresent disclosure, a method for fabricating an electronic device isprovided. FIGS. 8A-8D are schematic cross-sectional views of the methodfor fabricating an electronic device.

As shown in FIG. 8A, an array substrate 14 with a thin film transistorarray, a metal pad 20′ and test pads 22 disposed thereon is provided.The array substrate 14 is attached to a carrier 62 by an adhesive layer26. It should be noted that the metal pad 20′ can be a circular orannular pad, but it is not limited thereto. For the convenience ofdescription, in FIGS. 8A to 8D, the second pad structure shown in FIGS.2-7 will be omitted and will not be repeated.

As shown in FIG. 8B, the performance of the thin film transistor arrayis tested by the test pads 22. After the test passes, a light absorptionlayer 24 covers the test pads 22. Light-emitting units 16 are bonded tothe array substrate 14 by contact pads 32. The outer ring of the metalpad 20′ is used as a mask. The material of the array substrate 14 in theinner ring is removed by methods such as laser, etching or drilling toform a through hole 44.

As shown in FIG. 8C, light extraction layers 56 cover the light-emittingunits 16. The array substrate 14 is transferred from the carrier 62 to acircuit substrate 12. A conductive material 50 is filled into thethrough hole 44 to electrically connect the circuit substrate 12. Themanufacture of the electrical connection structure 20 is completed. Adriver 18 is bonded to the bottom of the circuit substrate 12 by contactpads 34.

As shown in FIG. 8D, a protective layer 58 is disposed on the surface ofthe array substrate 14 to isolate the electrical connection structure20. At this point, the manufacture of the electronic device 10 of theembodiment shown in FIGS. 8A to 8D is completed.

Referring to FIGS. 9A-9D, in accordance with one embodiment of thepresent disclosure, a method for fabricating an electronic device isprovided. FIGS. 9A-9D are schematic cross-sectional views of the methodfor fabricating an electronic device.

As shown in FIG. 9A, an array substrate 14 with a thin film transistorarray and a metal pad 20′ disposed thereon is provided. The arraysubstrate 14 is attached to a carrier 62 by an adhesive layer 26.

As shown in FIG. 9B, the outer ring of the metal pad 20′ is used as amask. The material of the array substrate 14 in the inner ring isremoved by methods such as laser, etching or drilling to form a throughhole 44. The array substrate 14 is transferred from the carrier 62 to acircuit substrate 12. A conductive material 50 is filled into thethrough hole 44 to electrically connect the circuit substrate 12. Themanufacture of the electrical connection structure 20 is completed.

As shown in FIG. 9C, a light absorption layer 24 is disposed on thearray substrate 14. Package units 60 are bonded to the array substrate14 by contact pads 32. Each package unit 60 includes a plurality oflight-emitting units 16.

As shown in FIG. 9D, a driver 18 is bonded to the bottom of the circuitsubstrate 12 by contact pads 34. A protective layer 58 is disposed onthe surface of the array substrate 14 to isolate the electricalconnection structure 20. At this point, the manufacture of theelectronic device 10 of the embodiment shown in FIGS. 9A to 9D iscompleted.

Referring to FIG. 10 , in accordance with one embodiment of the presentdisclosure, an electronic device 100 is provided. FIG. 10 is a schematiccross-sectional view of the electronic device 100.

In the embodiment shown in FIG. 10 , the electronic device 100 includesa circuit substrate 120, an array substrate 140, a plurality oflight-emitting units 160, a driver 180, a plurality of electricalconnection structures 200, a light absorption layer 240, an adhesivelayer 660 and a protective layer 580. The circuit substrate 120 has atop surface 120 a and a bottom surface 120 b. A top circuit is disposedon the top surface 120 a. A bottom circuit is disposed on the bottomsurface 120 b and electrically connected to the top circuit. A thin filmtransistor array is disposed on the array substrate 140. The arraysubstrate 140 is disposed on the top surface 120 a of the circuitsubstrate 120 and electrically connected to the top circuit. Thelight-emitting units 160 are disposed on the array substrate 140 throughcontact pads 320. The driver 180 is disposed on the bottom surface 120 bof the circuit substrate 120 through contact pads 340 and electricallyconnected to the bottom circuit. The electrical connection structures200 are disposed on the array substrate 140 and penetrate the arraysubstrate 140 and the adhesive layer 660 to electrically connect thecircuit substrate 120 and the driver 180 underneath the circuitsubstrate 120. The electrical connection structures 200 are locatedaround the light-emitting units 160. The structural composition of theelectrical connection structure 200 will be detailed later. The lightabsorption layer 240 covers the array substrate 140. The adhesive layer660 is disposed between the circuit substrate 120 and the arraysubstrate 140. The protective layer 580 covers the light absorptionlayer 240 and the light-emitting units 160.

The electronic device 100 shown in FIG. 10 is a light-emitting device,for example, a light-emitting diode (LED), but it is not limitedthereto. The light-emitting diode may include, for example, an organiclight-emitting diode (OLED), an inorganic light-emitting diode, asub-millimeter light-emitting diode (mini LED), a micro light-emittingdiode (micro LED) or a quantum dot light-emitting diode (QLED/QDLED),etc., but the present disclosure is not limited thereto. In theembodiment shown in FIG. 10 , the circuit substrate 120, the arraysubstrate 140, the light-emitting units 160, and the light absorptionlayer 240 are similar to the circuit substrate 12, the array substrate10, the light-emitting units (16a-16f) and the light absorption layer 24in the embodiment shown in FIG. 7 , so they will not be repeated here.In the embodiment shown in FIG. 10 , the adhesive layer 660 andconductive particles 640 can form a conductive adhesive such as ananisotropic conductive film (ACF) for bonding the array substrate 140 tothe circuit substrate 120. In some embodiments, the conductive particles640 may include conductive metals (such as nickel, gold, copper, silver,etc.) covered with polymer materials, or metal or metal alloy (such astin alloy) particles, or a mixture of the above materials. In someembodiments, the conductive metal may include conductive metal alloymaterials such as tin-silver-copper alloy, tin-indium alloy, tin-bismuthalloy, tin-gold alloy, or other tin alloys, but it is not limitedthereto. In some embodiments, the material of the protective layer 580may include any suitable insulating material for planarization,protecting or isolating the underlying components, or for lightabsorption or light reflection.

As shown in FIG. 10 , the structural composition of the electricalconnection structure 200 is described in detail below. The electricalconnection structure 200 includes a connection pad 680 and conductiveparticles 640. The connection pad 680 includes a first part 680 a, asecond part 680 b and a third part 680 c. The first part 680 a is formedon the array substrate 140 and is electrically connected to the circuit(not shown) of the array substrate 140. The second part 680 b isconnected to the first part 680 a and passes through the array substrate140 and the adhesive layer 660. The third part 680 c is connected to thesecond part 680 b and is electrically connected to the top circuit ofthe circuit substrate 120 through the conductive particles 640.Therefore, the circuit of the array substrate 140 and the top circuit ofthe circuit substrate 120 are electrically connected to each other bythe electrical connection structure 200. In some embodiments, thematerial of the connection pad 680 may include a suitable conductivemetal material, such as copper, nickel, silver, or gold, but it is notlimited thereto. The electrical connection structure 200 electricallyconnects the array substrate 140 and the circuit substrate 120, that is,the signals on the array substrate 140 is transmitted to the circuitsubstrate 120 through the electrical connection structure 200.

Referring to FIG. 11 , in accordance with one embodiment of the presentdisclosure, an electronic device 100 is provided. FIG. 11 is a schematiccross-sectional view of the electronic device 100.

The electronic device 100 shown in FIG. 11 is a light-emitting device,for example, a light-emitting diode (LED), but it is not limitedthereto. The light-emitting diode may include, for example, an organiclight-emitting diode (OLED), an inorganic light-emitting diode, asub-millimeter light-emitting diode (mini LED), a micro light-emittingdiode (micro LED) or a quantum dot light-emitting diode (QLED/QDLED),etc., but the present disclosure is not limited thereto. The electronicdevice 100 includes a circuit substrate 120, an array substrate 140, aplurality of package units 600, a driver 180, a plurality of electricalconnection structures 200, a light absorption layer 240 and an adhesivelayer 660. The similarities with the embodiment shown in FIG. 10 willnot be repeated. The main difference between the embodiment shown inFIG. 11 and the embodiment shown in FIG. 10 is that the package units600 are electrically connected to the array substrate 140 through thecontact pads 320 instead of the light-emitting units 160. Morespecifically, each of the package units 600 includes at least onelight-emitting unit 160, and the package units 600 are disposed on thearray substrate 140 through the contact pads 320.

In some embodiments, a protective layer 580 is optionally disposed inthe electronic device 100 to cover the light absorption layer 240 andthe package units 600. In some embodiments, the material of theprotective layer 580 may include any suitable insulating material forplanarization, protecting or isolating the underlying components, or forlight absorption or light reflection. In addition, in FIG. 11 , theprotective layer 580 covers the package units 600, but the presentdisclosure is not limited thereto.

Referring to FIG. 12 , in accordance with one embodiment of the presentdisclosure, an electronic device 500 is provided. FIG. 12 is a schematiccross-sectional view of the electronic device 500.

In the embodiment shown in FIG. 12 , the electronic device 500 includesa circuit substrate 120, a plurality of light-emitting devices (100 aand 100 b) and a plurality of drivers (180 a and 180 b). The circuitsubstrate 120 has a top surface 120 a and a bottom surface 120 b. A topcircuit is disposed on the top surface 120 a. A bottom circuit isdisposed on the bottom surface 120 b and electrically connected to thetop circuit. The light-emitting devices (100 a and 100 b) aresequentially tiled and arranged on the circuit substrate 120. Thestructural composition of the light-emitting devices (100 a and 100 b)is shown in FIG. 10 (not repeated here). The driver 180 a is disposed onthe top surface 120 a of the circuit substrate 120 through the contactpads 320, and is electrically connected to the top circuit. The driver180 b is disposed on the bottom surface 120 b of the circuit substrate120 through the contact pads 340, and is electrically connected to thebottom circuit. In terms of component operation, the drivers (180 a and180 b) can control the light-emitting devices (100 a and 100 b)respectively.

The electronic device 500 shown in FIG. 12 is a tiled display. Forexample, the tiled display includes the same or different light-emittingdiodes as mentioned above, but it is not limited thereto. Thelight-emitting diode may include, for example, an organic light-emittingdiode (OLED), an inorganic light-emitting diode, a sub-millimeterlight-emitting diode (mini LED), a micro light-emitting diode (microLED) or a quantum dot light-emitting diode (QLED/QDLED), etc., but thepresent disclosure is not limited thereto. In some embodiments, thecircuit substrate 120 may include a printed circuit board (PCB), forexample, a printed circuit board (PCB) with double-sided circuits, butit is not limited thereto.

Referring to FIGS. 13A-13D, in accordance with one embodiment of thepresent disclosure, a method for fabricating an electronic device isprovided. FIGS. 13A-13D are schematic cross-sectional views of themethod for fabricating an electronic device.

As shown in FIG. 13A, an array substrate 140 with a thin film transistorarray and a plurality of connection pads 680 disposed thereon isprovided.

As shown in FIG. 13B, a light absorption layer 240 is disposed on thearray substrate 140. Light-emitting units 160 are bonded to the arraysubstrate 140 by contact pads 320. The protective layer 580 is disposedon the surface of the light absorption layer 240 and the light-emittingunits 160. In some embodiments, a plurality of package units includingthe light-emitting units 160 (for example, the package units 600 in FIG.11 ) can also be optionally bonded to the array substrate 140 throughthe contact pads 320.

As shown in FIG. 13C, an adhesive layer 660 is attached to a circuitsubstrate 120. In some embodiments, the adhesive layer 660 includes ananisotropic conductive film (ACF) composed of conductive particles 640and an insulating adhesive. A driver 180 is bonded to the bottom of thecircuit substrate 120 by contact pads 340.

As shown in FIG. 13D, the array substrate 140 is attached to the circuitsubstrate 120 by the adhesive layer 660. At this point, the manufactureof the electronic device 100 of the embodiment shown in FIGS. 13A to 13Dis completed.

Although some embodiments of the present disclosure and their advantageshave been described in detail, it should be understood that variouschanges, substitutions and alterations can be made herein withoutdeparting from the spirit and scope of the disclosure as defined by theappended claims. The features of the various embodiments can be used inany combination as long as they do not depart from the spirit and scopeof the present disclosure. Moreover, the scope of the presentapplication is not intended to be limited to the particular embodimentsof the process, machine, manufacture, composition of matter, means,methods and steps described in the specification. As one of ordinaryskill in the art will readily appreciate from the present disclosure,processes, machines, manufacture, compositions of matter, means,methods, or steps, presently existing or later to be developed, thatperform substantially the same function or achieve substantially thesame result as the corresponding embodiments described herein may beutilized according to the present disclosure. Accordingly, the appendedclaims are intended to include within their scope such processes,machines, manufacture, compositions of matter, means, methods or steps.In addition, each claim constitutes an individual embodiment, and theclaimed scope of the present disclosure includes the combinations of theclaims and embodiments. The scope of protection of present disclosure issubject to the definition of the scope of the appended claims. Anyembodiment or claim of the present disclosure does not need to meet allthe purposes, advantages, and features disclosed in the presentdisclosure.

What is claimed is:
 1. A light-emitting device, comprising: a circuitsubstrate having a top surface, wherein a top circuit is disposed on thetop surface; an array substrate disposed on the top surface of thecircuit substrate and electrically connected to the top circuit; aplurality of light-emitting units disposed on the array substrate; athrough hole formed in the array substrate; an electrical connectionstructure comprising a first pad located at a first end of the throughhole, a second pad located at a second end of the through hole, and aconductive bridge disposed in the through hole to electrically connectthe first pad and the second pad; a plurality of light extraction layersdisposed on the light-emitting units; a protective layer in contact withat least a part of the plurality of light extraction layers; a pluralityof test pads disposed on the array substrate; and a light absorptionlayer covering at least one of the test pads.
 2. The light-emittingdevice as claimed in claim 1, wherein the circuit substrate comprises aprinted circuit board.
 3. The light-emitting device as claimed in claim1, wherein the array substrate comprises a flexible substrate.
 4. Thelight-emitting device as claimed in claim 3, wherein the array substratecomprises a polyimide (PI) layer.
 5. The light-emitting device asclaimed in claim 1, further comprising a support substrate, wherein thecircuit substrate is disposed on the support substrate.
 6. Thelight-emitting device as claimed in claim 5, wherein the circuitsubstrate at least partially covers the support substrate.
 7. Thelight-emitting device as claimed in claim 6, wherein the top surface ofthe circuit substrate is located above the support substrate and closestto the array substrate, and the bottom surface of the circuit substrateis located under the support substrate and farthest from the arraysubstrate.
 8. The light-emitting device as claimed in claim 1, whereinthe plurality of light extraction layers have flattened top surfaces. 9.The light-emitting device as claimed in claim 1, wherein a shape of oneof the plurality of the light extraction layers is hemispherical. 10.The light-emitting device as claimed in claim 1, wherein one of theplurality of light extraction layers covers multiple ones of theplurality of light-emitting units.
 11. The light-emitting device asclaimed in claim 1, wherein one of the plurality of light extractionlayers covers one of the plurality of light-emitting units.
 12. Thelight-emitting device as claimed in claim 1, wherein the light-emittingunits are disposed on the array substrate through a plurality of contactpads respectively.
 13. The light-emitting device as claimed in claim 12,wherein a common cathode connection is formed between the test pads andthe contact pads.
 14. The light-emitting device as claimed in claim 12,wherein a common anode connection is formed between the test pads andthe contact pads.
 15. A tiled display, comprising: a plurality oflight-emitting devices tiled with each other, wherein at least one ofthe plurality of light-emitting devices comprises: a circuit substratehaving a top surface, wherein a top circuit is disposed on the topsurface; an array substrate disposed on the top surface of the circuitsubstrate and electrically connected to the top circuit; a plurality oflight-emitting units disposed on the array substrate; a plurality oflight extraction layers disposed on the light-emitting units; a throughhole formed in the array substrate; an electrical connection structurecomprising a first pad located at a first end of the through hole, asecond pad located at a second end of the through hole, and a conductivebridge disposed in the through hole to electrically connect the firstpad and the second pad; a protective layer in contact with at least apart of the plurality of light extraction layers; a plurality of testpads disposed on the array substrate; and a light absorption layercovering at least one of the test pads.
 16. The tiled display as claimedin claim 15, further comprising a driver disposed on the top surface ofthe circuit substrate of the at least one of the plurality oflight-emitting devices.